project brief

Frozen dumplings purchased in supermarkets need to be weighed, portioned, and packaged in a low-temperature environment to prevent the frozen food from spoiling or sticking together.

category

Frozen food

client

Wanchai Ferry

start date

Nov 23, 2023

end date

Feb 10, 2024

budget

$ 0.8 Million

innovative process

The challenge

Frozen dumplings are a type of low-temperature, quick-frozen food. The production of such foods typically requires a long-term environment that is both humid and cold.

Therefore, the primary challenge for weighing equipment in these conditions is the risk of frost formation and condensation water ingress.

Secondly, if frozen food is exposed to the external environment for an extended period, it is prone to thawing, which can lead to issues such as the food sticking together and poor material flow, ultimately affecting weighing accuracy.

project goals

Firstly, it is essential to ensure that the equipment operates stably under cold conditions without affecting weighing accuracy and speed.

Secondly, the dumplings must not be damaged by impact during the weighing process.

  • Our multihead scale is equipped with large-capacity hoppers, reinforced motors, and silicone pads to ensure that even larger-sized dumplings are not damaged by impact during the weighing process.

  • The anti-condensation device effectively prevents the formation of condensation inside the equipment, thereby ensuring normal operation and extending the service life of the equipment.

  • Our mutihead weigher also features a specially designed discharge chute, enabling faster material discharge and collection, which meets the high-speed weighing production demands of large-scale enterprises.

  • Additionally, the equipment has moisture-proof, waterproof, and rust-proof properties, allowing it to operate stably in humid, freezing environments.

the result

Improving Production Efficiency and Reducing Costs

  • Automated Integration: Seamlessly connects with automatic feeders, vertical packaging machines, and finished product conveyors to achieve full-process automation from weighing and coding to bag making and sealing.
  • Reducing Loss and Waste: Automatically pauses when materials are insufficient and automatically rejects unqualified products, reducing manual intervention and the defect rate.
  • Saving Labor: Replaces manual weighing and portioning, lowers labor intensity, and improves production line consistency.

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